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e-axle drive

 

Precise analysis of torsional vibrations, valve dynamics and transmission errors for the automotive industry,
energy & mechanical engineering

E-axle drive

Problem: Audible and perceptible vibrations, NVH (noise, vibration, harshness)

Goal: More driving comfort

Image e-vehicle_analysis_time_and_spectral

Analyses in the time domain

Dynamic torsion angle in the gear components
Analysis of shaft torsion
Shock loads during load changes
Analysis of the stiffness in the drive
Image e-vehicle_analysis_acoustics

Analysis of the acoustic behaviour

Identification of noise sources
Detection of component resonances
Specialised software solution for gearbox testing

Speed card is 12.3 GHz

In the diagram, the speeds at the electric motor, at the gearbox output and at the intermediate shafts are recorded in high resolution.

The clock frequency of the ROTEC speed card is 12.3 GHz. This allows the torsional vibration of the shafts and the angle of twist between two shafts to be measured in the µrad range. The transmission error (TE) of the gears is thus displayed with maximum accuracy.

This parameter is important for describing the excitation of the transmission whine (GWN) and is indispensable for a deeper understanding of NVH behaviour.

At the same time, structure-borne sound signals are recorded with an accelerometer and microphones and then analysed together in the order and frequency ranges. We use high-precision HV measuring probes from our partner company KLARIC to measure electrical variables such as currents and voltages.

E-axle drive increasingly convincing for use in e-vehicles

With a lower weight, it promises more power and range.
The three drive components - electric motor, gearbox and power electronics - are combined into one compact unit in the electric axle drive.

Due to the limited installation space, the individual components of the entire drive unit must be optimally harmonised in terms of strength, weight and sound transmission.

Otherwise, audible and perceptible vibrations can occur, which affect driving comfort. The investigation of torsional vibrations in the electric axle drive is therefore fundamental to the analysis of noise excitation and NVH (noise, vibration, harshness) behaviour.

The recorded measured values are analysed in the time domain. At the same time, the acoustic behaviour is analysed.

ROTEC ENGINEERING also supports you with specialist engineering expertise in all aspects of vibration analyses on engines, transmissions and drivetrains. With our expertise, we make a valuable contribution to your product in the areas of timing drive validation, valve train optimisation, clutch design, transmission errors (TE), gearbox and oil balance optimisation, drivetrain measurement and optimisation, current and voltage analysis and the application of measurement technology.

Customised solution required

ROTEC ENGINEERING offers customised measurement technology solutions and complete project management.